20+ Years of Experience
Two decades of new product design, testing and consulting across electronics, software and hazardous-area domains.
Electronics · FPGA · Software · Intrinsic Safety
Electronics & Intrinsic Safety
Design Services
A senior team of Ex-certified engineers taking your product from concept to certified reality: schematics, PCB layout, embedded software, and IEC 60079 intrinsic safety for devices that must not fail.
20+
Years of Design Experience
10+
Specialist Engineers
10+
Projects Delivered Globally
Global
Active Client Regions
Ex Comp
Certified Engineers
Compliance and standards expertise
- CE
- UL
- FDA
- IEC 60079
- IEC 610xx
- Ex Zone 0/1
Why Choose Santronica
Niche expertise you can build on
We are an experienced team working in niche areas of new product design, testing and consulting, providing customized solutions at any stage of your project to meet your business needs.
Ex Comp Certified
Engineers holding Ex competence certification, qualified to design and review products for explosive atmospheres.
Global Client Base
Trusted by clients around the world, delivering to international standards and working across time zones.
Any Project Stage
Join at concept, rescue a stalled design, or take a finished board through certification. We plug in wherever you need us.
What We Do
Every layer of your product, one accountable team
Electronics & Hardware Design
- Validate new concepts by prototyping
- Design consulting for electronics
- Design implementation: schematic & PCB layout
- High-speed, high-density multilayer PCB layout
- Processor, SoM & carrier board design
- RF & wireless hardware design
- Signal integrity, RF & thermal simulation
- Design review & analysis
- Functional and integration testing
- Component selection & sourcing for volume builds
- Compliance testing support: CE, UL, FDA
- Obsolescence management & porting
- Retrofit of legacy boards
FPGA Design
- RTL design & verification
- IP core integration
- FPGA boards, carrier cards & dev-kit integration
- High-speed data acquisition: ADC & DAC
- DSP & video processing
- High-speed bus & transceiver interfaces
- AI/ML acceleration on FPGA
- Low-power, performance-optimized designs
- ASIC proof of concept
- Pre- & post-silicon validation
Embedded Software
- Software design for embedded applications
- Board bring-up and test software
- BSP customization & device drivers
- Bootloader & OS porting: Linux, Android, QNX, VxWorks, FreeRTOS
- Embedded GUI & HMI development
- Wireless stacks: Wi-Fi, Bluetooth, ZigBee, LoRa, LTE
- Secure boot & firmware security
- Boot-time & power optimization
- Device-to-cloud integration
- Software maintenance
Mechanical & Product Engineering
- Enclosure design
- Test fixture design & development
- Thermal design & heatsinks
- 3D-printed prototypes
- Engineering samples & acceptance testing
- Certification & qualification support: EMI/EMC, environmental, safety
- Manufacturing handover & mass-production support
- Product lifecycle management: sustenance, updates & end-of-life
Intrinsic Safety Ex
- Consulting & workshops on intrinsic safety
- Design consultancy for Zone 0/1 products
- Intrinsically safe design review
- Support in protection circuits & layouts
- Technical file preparation as per OD 17
- Intrinsic safety certification guidance
- Encapsulation & conformal coating
Software Development
Apps, platforms and automation, built by the same team
Beyond the board, we design and build the software your business runs on: mobile and web apps, custom platforms, AI and automation, or a dedicated team that works as part of yours.
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Build
Mobile App Development
Android, iOS and Flutter cross-platform apps
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Build
Web Application Development
React, Next.js, progressive web apps and webservers
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Build
Custom Software & SaaS
ERPs, CRMs, booking systems and SaaS products
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Build
E-Commerce Development
B2B and B2C portals and integrations
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Build
IoT Development
Sensors, dashboards and connected ecosystems
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Build
MVP Development
Fast, scalable minimum viable products
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Design
UI/UX Design
User-centered interfaces and experiences
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Automate
AI Agents & Chatbots
Assistants and support bots connected to your own data and tools
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Automate
Workflow Automation
Integrations that move data between your tools and remove manual steps
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Hire
Dedicated Dev Teams
Engineers who work as part of your team, for as long as you need them
Project Areas
Industries we engineer for
IoT & Wireless Connectivity
Connected sensors and gateways with robust RF, low-power firmware and cloud or app integration.
Industrial Electronics
Rugged controllers and interfaces engineered for noisy electrical environments and long field life.
Medical Electronics
Patient-safe device electronics designed with FDA compliance support in mind from the first schematic.
Switchgear & RTUs
Remote terminal units and switchgear electronics for monitoring, protection and control systems.
Process Automation
Measurement and control electronics that keep continuous processes accurate, observable and safe.
Hazardous Locations Ex
Zone 0/1 instrumentation built to IEC 60079, from protection circuits to certification-ready technical files.
What We Build
From bare concept to certified hardware
Rapid PCB Prototyping
Schematic to assembled, tested boards. Multi-layer layouts delivered in Altium and OrCAD with full BoM and DXF.
Connected Products End-to-End
Embedded firmware, webservers and companion Android & iOS apps. One team across device and cloud.
Zone 0/1 Ready Devices Ex
Intrinsically safe designs with protection circuits, encapsulation, OD 17 technical files and certification guidance.
Deliverables
Everything you need to own your design
Electronics Projects
- Proof of Concept (PoC)
- Design consultancy
- Schematics, layouts & BoM
- DXF files & source code
- Test reports
- Working prototypes
Intrinsic Safety Projects Ex
- Design consultancy
- Technical file as per OD 17
- Schematics, layouts & BoM
- Initial prototype
Tools & standards we work with
Hardware
Microcontrollers & Microprocessors
Altium Designer
OrCAD
FPGA & RTL Design
Circuit Simulation
IEC 610xx Standards
Software
C
Python
Embedded Linux & Android
React & Next.js
Flutter
Webservers
Mobile App Connectivity
Power BI
Intrinsic Safety Standards
IEC 60079-0 General Requirements
IEC 60079-1 Flameproof “d”
IEC 60079-11 Intrinsic Safety “i”
OD 17 Technical File
How We Work
A process built on trust and clarity
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01
Requirement Discussion
We listen first, understanding your goals, constraints and what success looks like.
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02
NDA Sign
Your intellectual property is protected from day one, before any technical detail is shared.
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03
Kick-Off Meeting
Teams aligned, interfaces defined, communication channels and points of contact agreed.
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04
Schedule & Deliverables
A clear plan with milestones, deliverables and review points. No surprises.
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05
Execute & Deliver
Design, build, test and document, with regular progress reviews along the way.
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06
Feedback & Support
Post-delivery support and iteration, because shipping is the start of the product's life.
Get In Touch
Let's discuss your project
Tell us where you are: a napkin sketch, a stalled board, or a finished product that needs certification. We'll tell you honestly how we can help.
- admin@santronica.com
- Serving clients worldwide
- NDA signed before any technical discussion